Product Features and Benefits - JSW Kalinga Pipes & Tubes

Product Profile

Size	1/2" to 8"
Thickness	0.60 mm to 8.00 mm
Capacity (MT per annum)	6,00,000 (0.6 million)
Length	3000 mm to 8000 mm
Grade	All national / international specifications including IS 1239 (part I), IS 1161, IS 3601,IS 4923, IS 3589, IS 9295, IS 9537 (part II), IS 4270, IS 3074 EN 10255, EN 10219 AS: 1074, ASTM A53, ASTM A795-04
Pipe Ends	Plain / Bevelled / Pre-grooved

Application & Standards The products conform to the following national and international specifications.

Water pipe lines	Water Mains, Plumbing, Sewerage Systems industrial water lines, Plant piping (IS 1239 (part-1) 2004, IS 3589:2001, ASTM A53-12 JIS G 3452:2010, EN 10255: 2004, EN 10217-1:2002, AS 1074:1989, ASNZ 1163-2009)
Agriculture and Irrigation	Farming, Deep Tube-wells & Casing pipes As per IS 1239/3589, IS 4270-2001
Fire Fighting/HVAC Industries	(Heating Ventilation air conditioning) In MEP, PHE & other Industrial applications IS 1239 (part 1) 2004, IS 3589:2001 ASTM A53-12, ASTM A795-04
Construction {RHS/SHA/CHS}	Scaffolding & Structural purposes IS 1161: 2014, IS 4923:2017, EN 39:2001, EN 10219-PART 1& 2: 2006, AS/NZ 1163:2009 ASTM A500-13
Gas/Oil Pipe Lines	Pipe lines for natural gas, LPG, PNG And other non-toxic gases IS 1239 (Part 1): 2004, IS/ISO 3183:2007
Cement/Sugar/Paper Industries	Steel tubes for mechanical & general Engineering purposes. (IS 3601: 2006, BS 1775: 1964)
Automobiles	Motorcycles & Car IS 3074: 2013, IS3601:2006, EN10305: 2003
Bicycles	IS2039/1991, BS1717
Steel/Power Project	Ash handling systems LP piping (IS3589:2001, IS1239 (PART 1): 2004
General Engineering	Furniture, barricade, Commercial vehicle body, Supply of exhaust piping, Cold storage industry, LPG cylinder rings, (IS 1239 (PART1):2004 Steel tubes for idlers & belt conveyers (IS 9295:1983) Electrical poles & Telecom tower (IS 1161: 2014)

Equivalent National / International Standards

Indian Standard	American Standard	British Standard	Japanese Standard	European Standard
IS 1161: 2014	ASTM A500	BS 4360	JIS G3444 : 1994	EN 10219
	GR A: 1993	BS 7613: 1994
IS 1239 (Part 1): 2004	ASTM A53/1993	BS 1387 : 1985		EN 10255
	Elong 20% for all
	Galv. 550Gms/m²
IS 9295 : 1983	ASTM A513	BS 6323 : 1982
IS 3601 : 2006		BS 1775	JIS G3343 : 1983	EN 10219
		BS 6323 : 1982
IS 4923 : 2017	ASTM A500	BS 6363	JIS G3466 : 1982	EN 10219
	GR A : 1993
IS 4270 : 2001		BS 879
IS 3589 : 2001		BS 5534
IS 9537 : 1981		BS 4568

Specifications Conforming to IS 1239 {Part-I} :2004

Nominal Bore (N.B.)		Outside	Diameter		Wall Thickness		Normal Weight Kg. / Meters		Meters / Ton
Nominal Bore (N.B.)		Minimum	Maximum				Normal Weight Kg. / Meters		Meters / Ton
MM	INCH	MM	MM	CLASS	MM	SWG	P.E.	S&S	P.E.	S&S

15	(1/2")	21.00	21.40	L	2.00	14	0.95	0.96	1056	1046
		21.00	21.80	M	2.60	12	1.21	1.22	826	820
		21.00	21.80	H	3.20	10	1.44	1.45	694	690
20	(3/4")	26.40	26.90	L	2.30	13	1.38	1.39	725	719
		26.50	27.30	M	2.60	12	1.56	1.57	641	637
		26.50	27.30	H	3.20	10	1.87	1.88	535	532
25	(1")	33.20	33.80	L	2.60	12	1.98	2.00	505	500
		33.30	34.20	M	3.20	10	2.41	2.43	415	411
		33.30	34.20	H	4.00	8	2.93	2.95	341	339
32	(1 1/4")	41.90	42.50	L	2.60	12	2.54	2.57	394	389
		42.00	42.90	M	3.20	10	3.10	3.13	322	319
		42.00	42.90	H	4.00	8	3.79	3.82	264	262
40	(1 1/2")	47.80	48.40	L	2.90	1	3.23	3.27	310	306
		47.90	48.80	M	3.20	10	3.56	3.60	281	278
		47.90	48.80	H	4.00	8	4.37	4.41	229	227
50	(2")	59.60	60.20	L	2.90	1	4.08	4.15	245	241
		59.70	60.80	M	3.60	9	5.03	5.10	199	196
		59.70	60.80	H	4.50	7	6.19	6.26	161	160
65	(2 1/2")	75.20	76.00	L	3.20	10	5.71	5.83	175	171.5
		75.30	76.60	M	3.60	9	6.42	6.54	156	153
		75.30	76.60	H	4.50	7	7.93	8.05	126	124
80	(3")	87.90	88.70	L	3.20	10	6.72	6.89	149	145
		88.00	89.50	M	4.00	8	8.36	8.53	120	117
		88.00	89.50	H	4.80	6	9.90	10.10	101	99
100	(4")	113.00	113.90	L	3.60	9	9.750	10.00	102	100
		113.10	115.00	M	4.50	7	12.20	12.50	82	80
		113.10	115.00	H	5.40	5	14.50	14.80	69	67
125	(5")	138.50	140.80	M	4.80	6	15.90	16.40	63	61
		138.50	140.80	H	5.40	5	17.90	18.40	56	54
150	(6")	163.90	166.50	M	4.80	6	18.90	19.50	53	51
		163.90	166.50	H	5.40	5	21.30	21.90	47	46

Tolerance

Thickness:	Chemical Composition:
Light Tubes : +No limit - 8% Medium and Heavy Tubes: +No limit - 10%	As per IS 10748 : 2004

Weight:	Physical Properties:
Single Tube(light series) : +10% -8% Medium and Heavy Tubes: Single Tube (Medium and Heavy series) : +/-10% For quantities per load of 10 ton Min (light series) : +7.5% -5.0% For quantities per load of 10 ton Min (Medium and Heavy series) : +/-7.5%	Tensile strength : Min. 320MPa Elongation% age : 20% Min. above 25mm NB 12% Min. upto 25mm NB Hydro Test Pressure : 5MPa Mass Of Zinc Coating : Min 360 gm/m2

Square Hollow Section (SHS) Conforming to IS 4923: 2017

SHS (DXB)*	Thickness	Unit Weight
MM	MM	Kg/Meter	Meter/Ton
15 x 15	1.20	0.49	2037
	1.60	0.62	1609
	2.00	0.74	1359
19 x 19	2.00	0.99	1013
	2.60	1.20	832
	2.90	1.30	772
25 X 25	2.00	1.36	733
	2.60	1.69	591
	3.20	1.98	504
32 x 32	2.60	2.26	442
	3.20	2.69	372
	4.00	3.19	313
38 x 38	2.00	2.18	459
	2 .60	2.75	364
	3.20	3.29	304
	4 .00	3.95	253
40 X 40	2.00	2.31	434
	2 .60	2.92	343
	3.20	3.49	286
	4 .00	4 .20	238
49.5 X 49.5	2.60	3.69	271
	3.20	4.45	225
	4.50	5.95	168
60 X 60	2 .60	4.55	220
	3.20	5.50	182
	3.50	5.96	168
	4.50	7.43	135
72 x 72	3.20	6.71	149
	4 .00	8.22	122
	5.00	10.01	100

Steel Grade	Min. Yield Stress	Min. UTS
	MPa	MPa
YSt 210	210	330
YSt 240	240	410
YSt 310	310	450
YSt 355	355	490

SHS (DXB)*	Thickness	Unit Weightn
MM	MM	Kg/Meter	Meter/Ton
80 x 80	3.20	7.51	133
	4.00	9.22	108
	5.00	11.27	89
91.5x91.5	3.60	9.67	103
	4.50	11.88	84
	5.40	14.01	71
100 x 100	3.60	10.64	94
	4 .50	13.08	76
	6.00	16.98	59
113.5 x 113.5	4.00	13.43	74
	5.00	16.53	60
	6.00	19.53	51
125 x 125	4.00	14.87	67
	5.00	18.33	55
	6.00	21.69	46
132 x 132	4.00	15.75	63
	5.00	19.43	51
	6.00	23.01	43
150 x 150	5.00	22.26	45
	6.00	26.40	38
	7.00	30.44	33
180 x 180	5.00	26.97	37
	6.00	32.05	31
	8.00	41.91	24

The size which are not covered in the Table can also be supplied as per customer requirement.

Steel Grade	Elongation Percent Min, for Sizes
	25.4 and under*	Over 25.4*
YSt 210	12	20
YSt 240	10	15
YSt 310	8	10
YSt 355	8	10

*The value shall be applicable for the smaller side of the rectangular section

Rectangular Hollow Section (RHS) Conforming to IS 4923: 2017

RHS	Thic kness	UnitWeight
MM	MM	Kg/Meter	Meter/Ton
40 X 20	2.00	1.68	595
	2.60	2.10	476
	3.20	2.49	402
40 X 25	1.60	1.50	666
	2.00	1.83	545
	2.50	2.23	449
50 x 25	2.00	2.15	465
	2.60	2.71	369
	3.20	3.27	309
	4.00	3.88	258
50 X 30	2.00	2.31	434
	2.50	2.82	355
	2.90	3.21	312
50 X 40	2.00	2.62	382
	2.50	3.21	312
	2.90	3.66	273
60 X 40	2.60	3.73	268
	3.20	4.50	222
	4.50	6.02	166
66 X 33	2.60	3.69	271
	3.20	4.45	225
	4.50	5.95	168
75 X 25	2.60	3.73	268
	3.20	4.50	222
	4.50	6.02	166
80 X 40	2.90	5.03	199
	3.50	5.96	168
	4.50	7.43	135
96 x 48	3.20	6.17	149
	4.00	8.22	122
	5.00	10.01	100
90 x 60	3.20	7.01	143
	4.00	8.59	116
	5.00	10.48	95
100 x 50	3.20	7.01	143
	4.00	8.59	116
	5.40	11.21	89
	6.00	12.27	81
120 x 60	3.60	9.50	105
	4.50	11.67	86
	5.40	13.76	73
122 x 61	3.60	9.67	103
	4.50	11.88	84
	5.40	14.01	71
125 x 75	4.00	11.73	85
	5.00	14.41	69
	6.00	16.98	59
125 x 100	4.00	13.30	75
	5.00	16.37	61
	6.00	19.34	52
145 x 82	3.60	12.16	82
	4.50	14.99	67
	5.40	17.74	56
150 x 75	3.60	12.05	83
	4.50	14.85	67
	5.40	17.57	57

RHS	Thickness	Unit Weight
MM	MM	Kg/Meter	Meter/Ton
150 x100	3.60	13.46	74
	4.50	16.62	60
	5.40	19.69	51
172 x92	3.60	14.25	70
	4.50	17.61	57
	5.40	20.88	48
200 x 100	4.50	20.15	50
	6.00	26.40	38
	7.00	30.44	33
200 x 150	4.50	23.68	42
	6.00	31.11	32
	8.00	40.66	25

General Technical Specifications and Tolerances:

Spec:	IS 4923: 2017
Length:	6.0mtrs. +/- 6.0mm customized length ranging from 4mtrs. to 8mtrs.May be supplied
Thickness:	For all sizes: +/- 7.5%
Outer Dimensions:	1% with a min of 0.5mm
Corner Squareness:	90°+/-2°
Corner Radii:	Max. 3t (t = Thickness of the section)
Weight:	on individual length:+10%, -8% on lots of 10MT: +/- 7 %
Straightness:	Min1:600 of any length measured along the center line (mill straightened condition) unless otherwise specifically arranged
Twist Tolerance:	Max.2mm: +0.5mm/1m length the measured relative vertical shift of any adjacent corner of the measured by keeping one side on flat surface.
End finish:	Plain Ended - Mechanically sheared, mill-cut finish without further machining.
Surface Finish:	Black without any surface treatment of oiling or varnishing
Raw Material:	Sulphur content: 0.040% max; Phosphorus content:0.040% max.

Remark : Mass Of Zinc Coating Per Galvanized Tube as Per Customers Requirements.

Structural PurposeConforming to IS 1161 : 2014

Nominal Size NB		Outside Diameter D	Thickness T		Nominal Weight Back Tubes Plain End
MM	INCH	MM	MM	SWG	Kg/Meter	Meter/Ton
15	(1/2")	21.30	2.00	14	0.952	1050
			2.60	12	1.200	834
			3.20	10	1.430	700
20	(3/4")	26.90	2.30	13	1.400	717
			2.60	12	1.560	642
			3.20	10	1.870	535
25	(1")	33.70	2.60	12	1.990	501
			3.20	10	2.410	415
			4.00	08	2.930	341
32	(1/4")	42.40	2.60	12	2.552	392
			3.20	10	3.094	323
			4.00	08	3.790	264
40	(1 1/2")	48.30	2.90	11	3.250	308
			3.20	10	3.560	281
			4.00	08	4.370	229
50	(2")	60.30	2.90	11	4.110	244
			3.60	09	5.030	199
			4.50	07	6.190	162
65	(2 1/2")	76.10	3.20	10	5.750	175
			3.60	09	6.440	155
			4.50	07	7.950	126
80	(3")	88.90	3.20	10	6.760	148
			4.00	08	8.380	119
			4.80	06	9.960	100
100	(4")	114.30	3.60	09	9.830	102
			4.50	07	12.190	82
			5.40	05	14.500	69
110	(4 1/2")	127.00	4.50	07	13.600	74
			4.80	06	14.500	69
			5.40	05	16.190	62
125	(5")	139.70	4.50	07	15.000	67
			4.80	06	15.970	63
			5.40	05	17.900	56
135	(5 1/2")	152.40	4.50	07	16.400	61
			4.80	06	17.500	57
			5.40	05	19.600	51
150	(6")	165.10	4.50	07	17.800	56
			4.80	05	18.980	53
			5.40	05	21.300	47
150	(6")	168.30	4.50	07	18.200	55
			4.80	06	19.400	52
			5.40	05	21.700	46
			6.30	03	25.200	40
175	(7")	193.70	4.80	06	22.400	45
			5.40	05	25.100	40
			5.90	04	27.300	37
200	(8")	219.10	4.80	06	25.400	39
			5.60	05	29.500	34

Chemical Properties
C	0.20% Max
Mn	1.3% Max
P	0.04% Max
S	0.04% Max

Physical Properties
Grade	YS(Min.) MPa	TS(Min.) MPa	% age (Min.) Elong.
YSt 210	210	330	20
CYSt 240	240	410	17
YSt 310	310	450	14
YSt 355	355	490	10

Note: For tubes upto size 25mm NB including Elongation of 12% shall be permissible.

Weight
Single tubes	+/- 10%

Weight Truck Load
For lot of 10 Ton	+/- 7.5%

Tolerance
Outside diameter: upto and including 48.3mm	+ 0.4mm - 0.8mm
Over 48.3mm	+/- 1%

Thickness
	+/- 10%

Mass of Zinc Coating : Min 360 gm/m2

Water And Sewage Conforming to IS 3589 : 2001

Nominal Size NB		Outside Diameter D	Thickness T	Nominal Weight Back Tubes Plain End
MM	INCH	MM	MM	Kg/m	Mtr/Tone
150	(6'')	168.30	2.60	10.60	94.30
		168.30	3.20	13.03	76.75
		168.30	4.00	16.21	61.70
		168.30	5.00	20.14	49.66
		168.30	6.00	24.01	41.64
		168.30	7.00	27.84	35.91
175	(7")	193.70	4.00	18.71	53.44
		193.70	5.00	23.27	42.97
		193.70	6.00	27.77	36.01
		193.70	7.00	32.23	31.03
200	(8")	219.10	2.60	13.88	72.00

		219.10	3.60	19.13	52.27
		219.10	4.00	21.22	47.13
		219.10	5.00	26.40	37.88
		219.10	5.40	28.46	35.14
		219.10	6.00	31.53	31.72
		219.10	7.00	36.61	27.31

Tolerance

Outside Diameter:	+/- 0.75% of OD
Wall Thickness:	+/- 10%
Ovality:	Shall not exceed 1 % of the specified diameter
Bead Height:	The maximum height of the weld bead on the internal surface of the pipes shall not exceed 60% of nominal wall thickness
Straightness:	Shall not deviate from the straightness by more than 0.2% of total length
Length:	Single random length of 4 to 7 meter
Weight:	+/- 7.5% on truck load

Physical Properties

Grade Yield	Stress Tensile	Strength	%Elongation
	MPa (Min)	MPa (Min)	(Min)
Fe 330	195	330	20
Fe 410	235	410	18
Fe 450	275	450	15

Mechanical And General Engineering Conforming to IS 3601 : 2006

Outside Diameter	Thickness	Mass
MM	MM	M/T
21.30	1.80 2.00 2.60 3.20	0.87 0.95 1.20 1.43
26.90	1.80 2.00 2.30 2.60 3.20	1.11 1.23 1.40 1.56 1.87
33.70	2.00 2.30 2.60 3.20 4.00	1.56 1.78 1.99 2.41 2.93
42.40	2.30 2.60 3.20 3.60 4.00	2.27 2.55 3.09 3.44 3.79
48.30	2.30 2.60 2.90 3.20 3.60 4.00	2.61 2.93 3.25 3.56 3.97 4.37
60.30	2.30 2.60 2.90 3.20 3.60 4.00 4.50	3.29 3.70 4.11 4.51 5.03 5.55 6.19
76.10	2.60 2.90 3.20 3.60 4.50 5.00	4.71 5.24 5.75 6.44 7.11 7.95
88.90	2.90 3.20 4.00 5.00 5.40 5.60	6.15 6.76 8.38 10.30 11.10 11.50

Outside Diameter	Thickness	Mass
MM	MM	M/T
101.60	3.60 4.00 5.00	8.70 9.63 11.90
114.30	3.20 3.60 4.50 5.40 6.30	8.77 9.83 12.20 14.50 16.80
139.70	3.60 4.00 4.50 5.00 5.40 6.30	12.10 13.40 15.00 16.60 17.90 20.70
152.40	4.50 5.00 5.40	16.40 18.20 19.60
165.10	4.50 5.00 5.40 6.30	17.80 19.70 21.20 24.80
168.30	4.50 5.00 5.40 6.30	17.80 19.70 21.20 24.80
168.30	4.00 4.50 5.00 5.40 6.30 7.10 8.00	16.20 18.20 20.10 21.70 25.20 28.20 31.60
193.70	5.00 5.40 5.90 6.30 8.00	23.30 25.10 27.30 29.10 36.60
219.10	4.50 5.00 5.60 6.30 8.00	23.80 26.40 29.50 33.10 41.60

Physical Properties

Grade	Y.S.(Min.)	T.S.(Min)	% age Elongation (Min.)
	(MPa)	(MPa)	As Welded (less than or equal to 33.7 mm OD)	As Welded (more than 33.7 mm OD)
WT160	160	310	15	22
WT210	210	330	12	20
WT240	240	410	10	15
WT310	310	450	6	10

Tolerance

Outside Diameter upto 25.40 mm	+0.15 mm
Outside Diameter upto & including 51 mm	+0.18 mm
Over 51 mm to 76.10 mm	±0.25 mm
Above 76.10 to 88.90 mm	±0.31 mm
Above 88.90 to 101.60 mm	±0.36 mm
Above 101.60 to 114.3mm	±0.43 mm
Above 114.30 to 152.40 mm	±0.58 mm
Above 152.40 to 168.30 mm	±0.65 mm
Above 168.30	±0.75 mm

Note: 1. Any OD & Thickness not covered in this table may be supplied as per customer requirement
2. The Tolerance of thickness excluding the weld shall be 10%